top of page
Search

How Is Tyre Fitting Improved by Automation?

  • Writer: Aron Jones
    Aron Jones
  • Jun 19
  • 4 min read

Fitting tyres used to depend on workers who needed to handle heavy loads, operate precise tools, and focus on tire alignment and torque for the best results. While manual pickers are used, they are open to making mistakes and have to handle heavy products all day. Using automation for tyre fitting is solving these problems by providing precise results, shorter wait times, and increased safety. Sensors and computerized settings in modern machines enable the robots to carry out bead breaking, forfeit, and finish the task with tyre inflation, among many other jobs. Installing with a leverless robotic arm keeps tyres and rims from being damaged, which is a common downside in manual wheel installation.



Automatic pressure control in the system avoids overworking the technician and possible damage to the equipment. With multiple tire types, these machines have set-it-and-forget-it modes that reduce the chance of errors common in manual tyre inflation. 

It also leads to a much more efficient workshop. Because robotic systems improve accuracy and can handle a higher workload, they are suited to service centers that need to do a lot of fittings. Automation helps technicians focus more on diagnosis, serving customers, and quality control, rather than just doing the same thing over and over. So, there is a simpler workflow, reduced service times, and higher customer satisfaction. 


Better Fitting Technology Helps Ensure Safety and Prevent Mistakes 


Safety is very important when fitting tyres, not only for the technicians but also for the vehicle owners. Because of manual fitting, workers are at risk of suffering repetitive injury, accident slips, and back problems due to lifting big wheels. These risks are avoided when automated systems manage the challenging and risky sections of the job. Nowadays, tyre changers have safety systems such as bead detection, manage pressure levels, and give on-the-spot updates to operators. A number of advanced models include tyre pressure monitoring system (TPMS) sensors to ensure no accidental damage occurs during fitting. These safety systems aid in complying with regulations and decrease risk for the company in its workshop. 


Another important reason is that it reduces errors. If the tyres are installed improperly, such as having lug nuts fixed too tightly or too loosely, not sealing the bead properly, or being inflated incorrectly, it may cause serious dangers while driving. Torque and pressure are managed with more accuracy by robots during assembly, which lowers the risk of mistakes. Also, since computerized systems keep a record of fitting information, it’s possible to monitor and trace any vehicle repair, which is especially useful for fleet service providers and commercial vehicle upkeep. 


Impact of Vehicle Characteristics and How They Influence Tyre Fitting 


Even thoughTyre Fitting Merthyr Tydfil is now improved with automation, the wide range of vehicles causes challenges. Each type of vehicle specifies special aspects like rim size, tyre width, aspect ratio, load rating, and speed index. Meeting these specifications is necessary for good performance and proper safety as well as following the manufacturer’s directions. Since their tight fit and rigid sides make it hard to mount, larger wheels often used in fast or luxury vehicles are best fitted by a professional. Unlike passenger cars, commercial trucks need tires that stand up to heavy loads and pressure, so they have thicker sidewalls and need to be inflated at even higher pressures, and this calls for certain unique tools and instructions. Wrongly fitted tyres can be the cause of a blowout, fuel losses, or damaged suspension. 


Traditionally, speed index and load rating are very important parts of truck reviews. A tyre should be matched to the vehicle’s top speed by its speed index, and its load rating ensures it can safely handle the different weights the vehicle may have to carry under normal driving. When fitment is off in either area, the warranty may be canceled, tyre wear will happen sooner, and handling could be affected. In order to cope with these difficulties, technicians need databases that contain instructions for fitting every kind of vehicle part. A lot of new fitting systems now work with vehicle diagnostic systems and online networks to properly match the wheels and tyres. Using digital methods enables compatibility and lets the technician decide on the right fit for every vehicle individually. 


Ways to Ensure Both Compatibility and Maximum Performance 


Technicians must follow certain steps and now usually depend on automation, tools, and fitting systems to best secure and fit tyres. At the start, expert inspections are given to tyres and wheels to look for damage to the tread, sides, and rims. After this, the technician looks at the manufacturer’s guidelines or at the tyre placard to find the proper metrics. While fitting the tyre, experts lubricate the bead and adjust it so that it sits on the rim without harming it. Their advantage here is that they provide steady pressure and exact control over how the arm moves to make sure misalignment does not happen. It is possible to control tyre pressure with the touch of a button to avoid overinflation, which might damage the tyres. Advanced machines use road force simulation to detect tiny imbalances that ordinary static tests cannot catch. Proper installation and adjusting of the sensors is important to finish fitting vehicles that have TPMS. 

 
 
 

Comments


bottom of page